Silver Plating Engine Starter Motor Suitable For Operating Temperature Range Minus 40 To 120 Degrees Celsius Heavy Duty

Product Description:

The Starter Motor Commutator is a crucial component designed specifically for use in various types of starter motors, including Engine Starter Motors and Electric Starter Motors. This product is engineered to ensure optimal performance and reliability, making it an essential part of the starting system in automotive and industrial applications. With meticulous attention to detail and high-quality materials, this commutator guarantees efficient electrical conductivity and durability under demanding operating conditions.

One of the standout features of this Starter Motor Commutator is its insulation material. It utilizes premium-grade mica insulation, which is renowned for its excellent electrical insulating properties and thermal stability. Mica insulation helps to prevent electrical shorts and enhances the overall safety and longevity of the commutator by withstanding high temperatures generated during motor operation. This ensures that the commutator maintains consistent performance even in harsh environments, making it ideal for Engine Starter Motors that require reliable ignition support.

The commutator is designed with a total of 93 segments, a critical specification that contributes to smooth electrical contact and efficient current transfer within the motor. The high number of segments allows for finer commutation, reducing sparking and wear on both the brushes and the commutator surface. This is particularly important in Electric Starter Motors where precision and durability are paramount to ensure consistent starting performance across numerous cycles.

Each segment of the Starter Motor Commutator has a thickness of 1.5 mm, providing a robust and sturdy structure that can endure mechanical stress and electrical load during motor operation. The segment thickness plays a vital role in the commutator’s ability to handle current without overheating or degrading prematurely. This thickness is carefully balanced to offer both mechanical strength and optimal electrical conduction, making it suitable for various starter motor designs.

Surface treatment is another critical aspect of this commutator’s design. It features high-quality silver plating on the segments’ surface, which significantly enhances electrical conductivity and reduces contact resistance. Silver plating also improves corrosion resistance, protecting the commutator from oxidation and environmental factors that could degrade performance over time. This surface treatment ensures that the Starter Motor Commutator maintains excellent electrical contact with the brushes, leading to reliable engine starting and prolonged component life.

The Starter Motor Commutator is optimized for a maximum operating voltage of 12 V, which is the standard voltage for most automotive starter systems. This specification ensures compatibility with a wide range of vehicles and equipment utilizing 12-volt starter motors. The commutator’s design and materials are carefully selected to operate efficiently at this voltage, providing consistent performance without overheating or electrical loss.

In summary, this Starter Motor Commutator is an indispensable part for any Engine Starter Motor or Electric Starter Motor requiring a durable, high-performance commutation solution. Its combination of mica insulation, 93 precisely engineered segments, 1.5 mm segment thickness, and silver-plated surface treatment ensures superior electrical conductivity, mechanical strength, and resistance to wear and corrosion. Designed to operate reliably at a maximum voltage of 12 V, this commutator meets the rigorous demands of modern starter motor applications, offering enhanced starting efficiency and long-lasting service life. Whether you are repairing or manufacturing starter motors, this commutator provides the dependable foundation needed for optimal motor function and vehicle reliability.

Applications:

The Starter Motor Commutator is a critical component designed specifically for Engine Starter Motors, Electric Starter Motors, and Car Starter Motors. Its robust construction, featuring 24 meticulously crafted segments, ensures optimal electrical conductivity and reliable performance under demanding conditions. This product is ideal for use in various automotive and industrial applications where dependable engine starting is crucial.

One of the primary application occasions for this Starter Motor Commutator is in automotive repair and manufacturing environments. Automotive technicians frequently replace or service Car Starter Motors to maintain vehicle reliability, and the commutator’s durable mica insulation provides excellent resistance to wear and electrical breakdown, which enhances the longevity of the starter motor. This makes it an excellent choice for workshops specializing in engine maintenance and rebuilding.

Another common scenario for the application of this commutator is in the production of Electric Starter Motors used in electric vehicles and hybrid cars. The product’s ability to handle a maximum current of 150 A ensures it can support the high power demands of modern electric starters without compromising performance. Additionally, its operating temperature range from -40°C to 120°C allows it to function efficiently in extreme climates, making it suitable for vehicles used in both very cold and very hot environments.

Industrial machinery that relies on Engine Starter Motors for initiating heavy-duty engines also benefits from this commutator’s durability, rated to withstand up to 100,000 cycles. This remarkable endurance reduces the frequency of maintenance and replacement, thereby lowering downtime and operational costs. It is especially valuable in scenarios where starter motors are subjected to continuous or repetitive use, such as in agricultural equipment, construction machinery, and marine engines.

In summary, the Starter Motor Commutator is perfectly suited for a variety of application occasions and scenarios involving Engine Starter Motors, Electric Starter Motors, and Car Starter Motors. Its 24-segment design, mica insulation, high durability, and ability to operate in a broad temperature range make it an indispensable component for ensuring reliable engine starting performance across numerous industries and environmental conditions.

Support and Services:

For technical support and services related to the Starter Motor Commutator, our team of experts is available to assist you with installation guidance, troubleshooting, maintenance tips, and warranty information. We provide detailed product documentation and offer repair and replacement services to ensure optimal performance of your starter motor commutator. Please refer to the user manual for detailed specifications and operational instructions. Our commitment is to deliver reliable support to maximize the lifespan and efficiency of your product.

Packing and Shipping:

Each Starter Motor Commutator is carefully packaged to ensure maximum protection during transit. The product is first wrapped in anti-static material to prevent any electrical damage, followed by a layer of bubble wrap to cushion against shocks. It is then placed inside a sturdy, corrugated cardboard box with custom foam inserts to keep the commutator securely in place.

For shipping, we use reliable carriers that provide tracking and insurance options. All packages are labeled with handling instructions such as "Fragile" and "Handle with Care" to ensure careful handling throughout the delivery process. Depending on the destination, shipping options include standard, expedited, and express services to meet your needs.

We also offer bulk packaging solutions for large orders, including palletizing and shrink-wrapping, to facilitate safe and efficient transportation. Our commitment is to deliver the Starter Motor Commutator in perfect condition, ready for immediate installation.